Vegetable vibration draining and drying machine

The vegetable vibration draining and air drying machine can effectively remove moisture from vegetables through vibration draining and blowing water droplets at room temperature, thereby extending their shelf life and maintaining their nutritional value and taste. Vegetable air dryers are used in fields such as food processing, agriculture, and medicinal processing to ensure that dried vegetables can be stored for a long time or further processed. handle.

Usage process:

1. No load test: Before starting up, check whether all components of the equipment are intact and confirm that the fan and vibration motor are running normally. When starting, turn on the blower and vibration device in the required order. Test run under no-load condition, observe for any abnormal noise or vibration, and ensure that the equipment runs smoothly before feeding.

2. Uniform feeding: evenly feed the material to be dried into the feeding port, taking care not to overload it excessively. The material is thrown along the fluidized bed and continuously moves forward under the action of vibration force and ambient temperature wind, thereby achieving rapid water removal.

3. Automatic discharge: After air drying, the material is automatically and continuously output from the discharge port to complete the entire air drying process. It is strictly prohibited to reach into the air drying area during equipment operation. In case of any abnormal situation, the machine should be stopped immediately for inspection, and can only be restarted after the fault is eliminated.

Equipment features:

 The vibration draining and air drying machine uses a vibration motor to cause the material on the screen surface to jump and move forward under pressure. At the same time, a strong fan above blows room temperature air in a blade shape, instantly blowing off water droplets on the surface of the material. The equipment, except for the power components, is made of SUS304 stainless steel and equipped with a water collection tray at the bottom for centralized collection of wastewater. It can operate continuously on a production line without the need for manual flipping.

Feature:

Material: Except for standard components such as motors and bearings, the equipment is made of food grade SUS304 stainless steel, and the parts in contact with the material comply with national food hygiene requirements. Thickening and customization of the load-bearing area of the tank, using stainless steel perforated plates for the screening surface, and a water collection tray at the bottom for centralized collection of wastewater. The upper cover design prevents the product from being blown out by wind. Fully comply with export food hygiene requirements.

Advanced air drying and dehydration technology: The equipment is driven by dual vibration motors, with two vibration motors rotating synchronously and in reverse. The excitation force generated by the eccentric block causes the material to be thrown up on the screen surface and undergo a jumping forward linear motion. The material enters from the feeding end and moves forward through the vibration eccentric device to quickly remove most of the water droplets; At the same time, multiple strong wind fans are installed above the equipment to blow out ambient temperature air in the shape of wind blades, instantly blowing off residual water droplets on the surface of the material. The dual effect of vibration dehydration and strong wind drying enables the material to achieve rapid drying, greatly reducing the subsequent process time.

Diverse specifications: Vibration drainage air drying machines can be customized according to customer requirements or based on existing processing lines, adding multiple sets of air drying machines, flip air drying machines, hot air drying machines, etc.

Safety certification: The device has passed CE certification and is popular in Europe, America, and Southeast Asia.

Universality and durability

Material quality: The main body of the equipment is made of high-quality food grade SUS304 stainless steel, with reasonable thickness, high strength, corrosion resistance, and easy cleaning. The screening surface is made of stainless steel punched plate, and the edges are bent without sharp edges or burrs; All parts of the machine that come into contact with materials have been polished, with smooth surfaces and no dead corners, fully complying with national food safety and hygiene standards.

Multiple material compatibility: Vibration draining and air drying machines are widely used in industries such as grain, vegetables, food, and chemicals, and are suitable for grading and dehydrating various materials to varying degrees. It can be used to remove water from the surface of fruits and vegetables after cleaning, and can also be used to remove water droplets from the surface of packaging bags after high-temperature sterilization, achieving multi-purpose use with one machine.

Modular design: The equipment adopts a modular structure, and the detachable filter is easy to clean and maintain on a daily basis, effectively avoiding hygiene blind spots. The length of the body can be customized according to needs to achieve better air drying effect, and non-standard customization design can also be carried out according to the spatial layout of the production line, flexibly adapting to different production scenarios.

Simplify the operational process

Machine one key start switch, safety emergency stop button. One person can load or connect the processing production line, and the entire process does not require manual flipping, allowing for continuous assembly line operation. Simply place the loading basket at the discharge port, without the need for professional training or complex processes, and directly achieve the operation of starting up and processing.

Suitable for various processing industries

Food processing industry: In the food processing industry, the equipment is mainly used to process the soft packaging products after high-temperature sterilization, such as duck neck, Soy egg, Pickled vegetables, etc. It can quickly dry the residual moisture on the surface of the packaging bag, preventing the product from becoming moldy or spoiled due to moisture during subsequent labeling and packaging, ensuring the hygiene, safety, and efficiency of the food packaging process.

Vegetable processing industry: The equipment is also suitable for the pre-treatment of vegetables, especially for large-scale processing of clean vegetables in central kitchens. It can quickly remove surface moisture from vegetables after cleaning, not only preventing them from rotting and spoiling due to residual moisture, but also allowing ingredients to enter the cutting or packaging process in their optimal state.

Pharmaceutical and chemical industries: Due to the use of corrosion-resistant stainless steel material and mild vibration, the equipment is also suitable for processing materials in industries such as chemical, pharmaceutical, and plastic. It can achieve efficient water removal and transportation without damaging the material structure, and is commonly used in pharmaceutical packaging, plastic processing, and other scenarios.

Specialized Scenarios

Central kitchen vegetable cleaning and processing: For large catering units such as the central kitchen, the vibrating drainage and air drying machine is the core connecting equipment of the vegetable cleaning and processing line. The equipment can be flexibly connected in series to form a continuous production line, improve production, and is suitable for cleaning leafy vegetables, roots, and pickled fruits and vegetables. The equipment is linked with the cleaning and impurity removal part to effectively remove sediment and other impurities, and efficiently complete the drainage work.

Seafood processing industry: It can be used for surface dehydration treatment of fish, shellfish, sea cucumber and other seafood after cleaning, achieving continuous assembly line operation, effectively removing attached water in gaps, and facilitating subsequent quick freezing or packaging processes.

Frequently Asked Questions

How to solve the problem of decreased vibration force and poor water removal effect of vibration drying water?

The surface moisture of the material is not completely removed. It may be caused by loose wiring of the vibration motor, bearing wear, weakened elasticity of the vibration spring, etc. Firstly, check if the motor wiring is secure and use a multimeter to measure if the winding resistance is balanced; If there are any abnormalities, replace the worn bearings; If the motor is normal, check the spring stiffness and replace the spring with weakened elasticity.

What is the problem with the material blockage of the vibrating Feng Shui drainage machine not being able to move forward?

The material accumulates on the screen surface and cannot move forward. If the discharge port does not discharge, it may be due to damage to the screen mesh or blockage of the mesh, blockage of impurities at the discharge port, or asynchronous vibration motor eccentric block. Firstly, after stopping the machine, clean the residue on the screen surface and discharge port, and immediately replace any damaged parts of the screen mesh; Check if the eccentric block angles of the two vibration motors are consistent. If they are not synchronized, adjust them to the synchronous state.

Maintenance method:

Daily maintenance: After daily use, clean the machine with water.

Monthly maintenance:

All moving parts of mechanical components must be kept lubricated.

All chains, sprockets, gears, gear racks, and other rotating components should be regularly lubricated with oil or butter.

All axis rotation joints should be regularly lubricated with oil.

Add high-temperature resistant lithium based grease to the vibration motor bearings every 2-3 months, check whether the anchor bolts, protective covers, and eccentric block fixing bolts are loose, and tighten them immediately if they are found to be loose.

Regularly clean the sieve to avoid material residue blocking the mesh and affecting the air drying effect.

Regularly remove dust accumulation on the surface of the motor to ensure good heat dissipation; Check for cable wear to avoid phase loss operation. Observe whether the isolation spring has aged, cracked, or decreased height.

Safety Reminder

 Do not open the cover or reach inside the machine during operation.

 If there is a jamming, power off first and then handle it.

Why Choose Deying Machinery?

-Factory-Direct: Integrated manufacturing & trading for efficient, direct communication.

-Custom Solutions: Tailored processing equipment to meet your specific production needs.

-Global Network: Supported by worldwide distributors for seamless after-sales service.

-Learn more about us：https://www.dyfoodmachines.com/about-us/