Fruit Dryer Spinner

Name: Continuous Dehydrator DY-T70B

Usage: Suitable for dehydrating and drying various materials such as vegetables, fruits, etc. that have been cut into slices, sections, and silk.

characteristic:

The upper part of the machine feeds and the lower part discharges, and can be connected to a conveyor to complete flow production;

The machine is controlled by a microcomputer PLC, and the spin drying speed and cycle time can be adjusted. The cycle operation realizes feeding, spin drying, and discharging, greatly improving production efficiency.

*Note: The equipment requires an external air compressor, and the user will provide their own air compressor.

Usage process:

1. No-load test run: Ensure the power supply is 380V (special voltage requires customization), connect the power, press the start switch, and let the machine run idle for 1-2 minutes. Listen carefully for any abnormal noise or friction, and confirm that the internal dehydration system and the conveyor belt operate smoothly.

2. Uniform feeding: Once the machine is running smoothly, pour the cleaned and cut vegetables and fruits (cabbage, shredded potatoes) onto the conveyor belt. Be careful to feed the material evenly to avoid excessive overlap.

3. Automatic discharge: After dehydration is completed, the cylinder slows down to the discharge speed, and the suspended discharge conveyor device automatically discharges the material onto the conveyor belt.

Equipment Features:

The continuous dewatering line boasts a high degree of automation, enabling continuous operations from feeding, dewatering to discharging. Adopting a dual-unit symmetrical design, it boasts a high processing capacity and is ideal for assembly line production. The core structure comprises a suspended centrifugal dewatering bucket, a directional feeding and distributing device, and a suspended discharging conveyor device. The machine is equipped with a status-visible control panel, ensuring stable and reliable operation.

Feature:

Material: The entire machine is made of high-quality 304 stainless steel, and the conveyor belt is made of food-grade material. The conveying area and the dehydration area are reasonably separated. It has strong corrosion resistance and rust resistance, fully complies with international food hygiene and safety standards, is durable, and easy to clean.

Advanced centrifugal dehydration technology: The machine is designed with a feeding mechanism at the top and a discharge mechanism at the bottom, allowing for integration with processing conveyors to facilitate streamlined production. The machine is controlled by a microcomputer PLC, allowing for adjustment of the spinning speed and the duration of each cycle. Through continuous operation, the machine achieves the sequence of feeding, dehydration and spinning, braking conveying, and discharge, significantly enhancing production efficiency.

Diverse specifications: The conveying speed, dehydration time, and dehydration speed can be adjusted on the PLC control panel, and the conveyor belt can be customized according to material requirements. The front feeding conveyor belt is divided into two layers: the first layer is for feeding/buffering, and the second layer is for distributing/storing material.

Safety certification: The equipment has passed CE certification and is popular in Europe, America, Asia, and other countries.

Versatility and durability

Material quality: The entire machine is made of SUS304 stainless steel, with an independent inner liner structure welded to the external frame. The conveyor belt is made of food-grade material, which is sturdy, durable, heat-resistant, and easy to clean, meeting food-grade hygiene standards.

Multiple material compatibility: suitable for dehydrating root and stem vegetables (potatoes, carrots, radishes, bamboo shoots), mushrooms, leafy vegetables, and fruit slices. It is also suitable for the dehydration processing of products such as diced potatoes, diced radishes, diced shallots, garlic slices, and ginger slices.

Modular design: Symmetrical dual-unit structure, consisting of a suspended centrifugal dewatering bucket, a directional feeding and cloth conveying device, a reciprocating return feeding device, and a suspended discharge conveying device. Each module operates independently yet collaboratively to achieve continuous automated operation.

Simplify operational processes

Before starting the machine, inspect the fasteners and lubrication status; after confirming no abnormalities during the no-load startup, uniformly distribute the material through two layers of conveyor belts; the material is automatically dehydrated by the centrifuge bucket and then discharged by the discharge conveyor device. The entire process achieves automatic continuous operation, and manual intervention is not required during the dehydration and conveying processes. One person can operate the machine.

Suitable for various processing industries

Clean vegetable processing and fruit processing: used for dehydrating root vegetables such as potatoes, carrots, and bamboo shoots, as well as fruits, in preparation for subsequent quick-freezing, frying, or drying.

Pickled vegetables processing: suitable for dehydrating pickling materials such as mustard and radish, achieving continuous operation of the pickled vegetables production line, and complying with hygiene and efficiency standards.

Food and Pharmaceutical Industry: Used for dehydration and reduction of the residue after the extraction of traditional Chinese medicinal materials, as well as low-temperature dehydration of heat-sensitive materials such as enzyme preparations and probiotics.

Professionalized scenario

Chemical engineering and biofuels: used for continuous dehydration and purification in the production processes of bioethanol and organic solvents, as well as pretreatment of biomass materials such as cassava residue and straw.

Brewing/Pharmaceutical Industry: Applicable todewatering of high-moisture waste residues such as distillers' grains and pharmaceutical residues.

Frequently Asked Questions

How can we solve the vibration and abnormal noise issues during the operation of a continuous dehydrator?

No-load vibration is often caused by unbalanced drums, loose bolts, or damaged bearings; load vibration is mostly due to uneven material distribution. It is necessary to check the fastening bolts, correct the balance of the drums, and distribute the material evenly.

How to solve the problem of abnormal noise in the fully automatic dehydration line?

Abnormal noise is often caused by damaged or improperly tensioned belts, poorly lubricated or worn bearings, or the entry of foreign objects. It is necessary to inspect the belt, adjust the tension or replace it; add lubricating grease; and remove any foreign objects from the machine.

Maintenance method:

Daily maintenance: After daily use, it is necessary to clean the residue inside the mesh holes to prevent blockage and affect the dehydration effect, and to wash the internal dehydration parts of the machine and the conveyor belt with water.

Monthly maintenance:

All moving parts of mechanical components must be kept lubricated.

All chains, sprockets, gears, gear racks, and other rotating components should be regularly lubricated with oil or grease.

Regularly add lubricating oil to all pivot joints.

It is recommended to check the tension of the motor belt every two weeks. If the belt slips, adjust the position of the motor or replace the belt. Pay attention to whether the belt is deviated or damaged, and adjust it in time to prevent affecting the transmission performance.

Safety Reminder

Do not open the cover or reach into the machine while it is operating.

If material jamming occurs, first cut off the power before handling.

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