Frozen Pork Rib Cutting Machine

Frozen Pork Rib Cutting Machine is a machine specially designed for efficient cutting of frozen pork ribs, which is widely used in meat processing plants and food production enterprises. It can quickly and accurately cut frozen pork ribs into uniform blocks or slices, ensuring the efficiency of the processing process and the consistency of the product. Through powerful cutting blades and advanced freezing processing technology, the machine reduces meat loss during cutting, improves production efficiency, and meets large-scale production needs.

Usage: Suitable for cutting frozen pork ribs, front row, small ribs, lamb chops, frozen meat, etc. at minus 5 degrees Celsius.

Usage: Using thickened stainless steel square tube bracket, made of high-quality 304 stainless steel material, with an independent feeding mechanism module that can be quickly disassembled and cleaned, and equipped with a waterproof electric control box. Independent safety protection cover and safety induction switch.

Usage process:

1. Empty load test machine: Place the machine on a horizontal work site to ensure stability and reliability. Check for foreign objects on the conveyor belt and clean it thoroughly to avoid damaging the cutting tools. Confirm that the power supply is 380V, turn on the power and press the start switch to let the machine idle for 1-2 minutes. Listen carefully for any abnormal noise or friction to confirm that the internal disc is running smoothly. If any abnormalities are found, the machine should be stopped immediately for inspection.

2. Uniform feeding: After the machine runs smoothly, clean materials are continuously and uniformly fed from the feeding port of the conveyor belt. Be careful not to invest too much at once, which may cause material jamming. If handling frozen raw materials, it is necessary to thaw them to around -5 ℃ before cutting them into pieces to prevent the meat from breaking. Uniform and stable feeding is the foundation for ensuring consistent block size and normal machine operation.

3. Automatic discharge: After the material enters the silo, the knife group simulates manual cutting and achieves precise block cutting through the coordinated movement of step-by-step feeding and cutting tools. The equipment adopts conveyor belt for feeding, discharging and cutting neatly, which is convenient for operation. The cut meat pieces are automatically thrown out through the lower discharge port. Please make sure to place the material receiving frame or conveyor belt below the discharge port in advance. No waste is generated during the cutting process, and there is no need for excessive manual intervention throughout the entire process.

Equipment features:

The fully automatic cutting machine is made of 304 stainless steel, which is sturdy, durable, and meets food hygiene standards. The device simulates the principle of manual cutting and adopts a "variable speed structure, automatic feeding" structure. It can achieve continuous processing through automatic feeding by conveyor belt. The cutting process is lossless and produces no waste, and the cutting block size can be customized and uniform. The output is about 500-600 kilograms per hour.

Feature:

Material: The whole machine is made of 304 stainless steel, with thick, sturdy, durable, and corrosion-resistant plates. Flat body design, all stainless steel sealing plate, meets food hygiene standards and is easy to clean. The conveyor belt is made of food grade material and is designed to be detachable for thorough cleaning, preventing bacterial growth. The knife set can also be disassembled, replaced or cleaned by hand.

Advanced conveying and cutting technology: The equipment simulates the principle of manual cutting and block cutting, and is developed using a "variable speed structure and automatic feeding" structure. The material is smoothly fed into the cutting area through the automatic feeding of the conveyor belt. The cutting process produces no loss or waste, and the cutting surface is smooth and uniform in size. Equipped with safety induction protection function, the operation is safe and reliable.

Diverse specifications: The size of the material cut by the machine is a fixed value and cannot be adjusted independently. Different cutter heads can be replaced to adjust the cutting size. Users can freely choose sizes based on poultry species (chicken/duck/goose), raw material status (fresh/frozen), and finished product block size, flexibly meeting the diverse needs of individual merchants, chain restaurants, and large food processing plants.

Safety certification: The equipment has passed CE, ISO9001 quality management system certification, and patent certification, and is sold well in Europe, America, Southeast Asia, and various countries in Asia.

Universality and durability

Material quality: 304 stainless steel structure is corrosion-resistant, heat-resistant, easy to clean, and meets food grade hygiene standards.

Multi material compatibility: suitable for various types of meat and bones such as chicken, duck, fish, small and medium-sized animal bones, pork ribs, frozen meat, fresh meat, frozen chicken, chicken legs, etc. It can chop frozen or fresh pigs, cows, sheep, chickens, geese, ducks, fish, etc. with or without bones. The cutting size can be customized.

Modular design: Adopting a brand new architecture and modular design, with ultra wide blade and high stroke, suitable for cutting large bone and meat products. The knife set can be disassembled by hand for replacement or cleaning. The conveying mechanism can be quickly disassembled as a whole for thorough cleaning.

Simplify the operational process

Connect the power and check if the machine is functioning properly. Conduct a no-load test to observe if it is running normally; Evenly place the materials on the conveyor belt and automatically feed them into the cutting machine. After cutting, they are automatically sent out from the discharge port; Press the stop button to shut down after work is completed, and perform cleaning and maintenance after cutting off the power.

Suitable for various processing industries

Meat processing plant: used for batch processing of fresh meat, frozen meat, and meat with bones and bones, completing initial processing steps such as cutting and chopping.

Catering chains and restaurants: used in Chinese and Western restaurants to efficiently process ingredients such as chicken, duck, and pork ribs to meet peak meal demand.

Central kitchen and large cafeteria: undertake standardized cutting tasks for a large amount of meat, providing standardized ingredients for subsequent cooking.

Specialized Scenarios

Large canteens in universities, enterprises, and institutions: used for processing large quantities of fresh meat, poultry, and meat and meat products. A single device can process 500-800 kilograms of food per hour, replacing manual chopping and cutting to ensure stable supply during peak dining periods.

Prefabricated vegetable processing center: Accurately cut meat into blocks of uniform specifications, used to make various prefabricated vegetable products. The equipment can slice and cut meat, achieving standardized production and ensuring consistent ingredient specifications for each dish.

Frequently Asked Questions

Why does the slicer cut chicken continuously without cutting?

If continuous cutting occurs after a period of use, it is usually caused by wear and tear of the cutting board, and the cutting table needs to be adjusted downwards. The height of the tool holder can be adjusted by loosening the connecting rod nut and rotating the screw.

How to check for accelerated tool wear and blade breakage of the chopping machine?

Passivation of cutting tools can compress meat, affect appearance, and significantly increase motor load. Blade breakage is common in handling hard materials, and the replacement cycle is usually about 200-400 hours. A regular procedure for checking the sharpness of the blade should be established.

Maintenance method:

Daily maintenance: After use, promptly clean the conveyor belt and various working parts with a high-pressure water gun to remove food residue; Open the hood and clean the workbench to ensure hygiene. When cleaning, the power must be cut off first and the equipment must be confirmed to have completely stopped.

Monthly maintenance:

All moving parts of mechanical components must be kept lubricated.

All chains, sprockets, gears, gear racks, and other rotating components should be regularly lubricated with oil or butter.

All axis rotation joints should be regularly lubricated with oil.

Check the sharpness of the blade, grind or replace it when blunted; Check the tension of the transmission chain/belt.

Safety Reminder

Do not open the cover or reach inside the machine during operation.

If there is a jamming, power off first and then handle it.

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