Industrial Meat Grinder Machine

III. Technical Specifications (DY-20 Model)

Use process:

No-load test run: confirm that all parts are firmly installed before startup. Check whether the rotation direction of the mixing device is consistent with the arrow indication after the power is turned on, and the operation shall be stable without abnormal vibration or noise. It is suggested to test the machine for 1-3 minutes, and the materials can be put into use after it is confirmed to be normal.

Uniform feeding: materials shall be added into the mixing drum in batches and at a constant speed. The principle of adding lean meat first and then fat shall be followed when adding. The auxiliary materials shall be evenly scattered from the inside to the outside of the box. It is strictly prohibited to put in one place. It is strictly prohibited to overload the total feeding amount, use special tools to push and feed, and do not operate directly by hands.

Automatic discharging: after mixing, start the discharging procedure. The material is automatically pushed out from the discharge port by rotating the auger (spiral conveyor). Forward rotation or reverse rotation can be selected as required to control the discharging of materials from the designated outlet. Ensure that the material receiving container is placed in place when discharging, and close the outlet timely after the materials are discharged.

Equipment characteristics:

Fresh meat mixer is made of 304 stainless steel, meeting food hygiene standards. The twisted-auger structure is designed to make the material mix more uniform without mixing dead angle. Equipped with automatic discharging device, greatly reducing labor intensity. Three-layer sealing protection prolongs the service life, and is easy to disassemble and clean. The machine supports the forward and reverse rotation function to meet the requirements of different mixing processes. The complete machine runs stably, is easy to operate and has high efficiency.

Features:

Manufactured from food grade 304 stainless steel, the commercial small fresh meat mixer features a smooth, corrosion-resistant body free from the erosion of meat juice. The machine surface is specially sandblasted to prevent moisture and water. The equipment is sturdy, durable, easy to clean, and fully meets the hygiene standards for food safety production.

Advanced mixing technology: the twisted-auger mixing structure is adopted, and the rotating twin-shaft multi-blade makes the materials tumble and rotate clockwise and anticlockwise. Unique fan-shaped stirrer design for uniform mixing without blind corners.

Safety protection and convenience: it is equipped with a safety protection switch for opening the cover and shutting down automatically when the upper cover is opened. It is equipped with the anti-false touch protection device and the emergency stop button for safe and reliable operation. The mixing parts can be easily removed without tools and easy to clean.

Safety certification: The equipment has passed the CE certification, ISO9001 quality management system, patents and other certification, and is popular in Europe, Europe, America, Asia, Southeast Asia and other countries.

Versatility and durability

Feeding structure: the auger (screw) pushing mode is adopted for feeding. The feeding screw rotates and pushes the materials into the hopper to stably and evenly convey the meat to the mixing bin. The outer diameter of the feeding screw is coaxial with the axis to avoid contact with the casing. Some models are designed with variable pitch, which can adapt to meat meal with different viscosities to ensure continuous feeding without blocking.

Mixing structure: adopt twisted-pair auger (biaxial) mixing structure. A plurality of groups of blades (blades) are arranged on two parallel mixing shafts, and the two groups of blades are arranged in a staggered manner and engaged with each other during rotation. The two shafts can rotate in the same direction or in the opposite direction, so that the materials roll back and forth along the axial direction in the mixing bin, fully mix, and there is no mixing blind angle. Unique fan-shaped stirrer design ensures high uniformity of material mixing.

Modular design: the whole machine adopts modular design. The feeding mechanism, mixing mechanism, transmission system and electric control system form independent modules, and no special tools are required for disassembly and assembly. Double-screw auger can be quickly pulled out for cleaning or replacement; Easy and thorough cleaning. The augers are interchangeable and the meat grain size can be adjusted as required. The modular structure not only facilitates routine maintenance, but also greatly reduces maintenance downtime.

Simplified operation process

First check whether the components are installed in place, power on the power supply and conduct no-load test run for 1-2 minutes to confirm normal operation. Then, put the materials into the hopper in batches and at a constant speed. It is strictly prohibited to push the materials directly with hands. Start the mixing procedure. After the materials are mixed evenly, start the automatic discharging device. Place the material receiving container under the outlet and turn off the power supply after the materials are discharged. Finally, clean and maintain the equipment. Easy operation in the whole process, which can be completed by one person.

Applicable to various processing industries

Meat product processing industry: it is used for the production of sausages, ham, meat balls and other products. It can fully mix lean meat, fat and various flavoring auxiliary materials to ensure that the fillings are even and flavored. The twisted-auger mixing has no dead angle. With automatic discharging, the batch production efficiency is greatly improved, and the product taste is more stable.

Condiment industry: applicable to the mixing and mixing of semi-solid condiments such as soy sauce, meat sauce and chilli sauce. The equipment has the function of forward and reverse rotation, and the mixing strength can be adjusted according to different viscosities to make the ingredients evenly distributed. Sealed agitation prevents splashing and ensures pure flavor and stable batch.

Frozen food industry: commonly used for the preparation of fillings such as dumples, buns and wonton, and can be mixed with meat, vegetables and condiments. The stainless steel material of the equipment is easy to clean and meets the food hygiene requirements. The automatic discharging function is convenient for continuous production, ensuring consistent filling quality and meeting the requirements of large-scale quick-freezing production line.

Installation and commissioning

Equipment Installation: The equipment shall be placed on a firm, level table top to ensure smooth contact between the four feet or suction cups, and the table top shall be adequate in bearing and free from vibration. The installation position shall be close to the power socket, the operation space shall be reserved, and the water tank or heat source shall be kept away. Confirm voltage matching and reliable grounding before connecting the power supply, add proper amount of lubricating oil according to the instructions, and check whether the transmission parts are properly tightened.

Debugging steps: After confirming that there is no jamming by manual turning, start by inching, observe whether the rotating direction of the mixing blade is consistent with the arrow indication, and if it is contrary, adjust the phase sequence of the power supply. Operate for 1-3 minutes under no load and check for abnormal sound, vibration or temperature rise. Confirm that all operating parts are normal before putting into use.

Frequently Asked Questions

How to solve the problem of abnormal noise or vibration during the operation of commercial fresh meat mixer?

The machine body shall be leveled and the foundation bolts shall be tightened if the ground is uneven or the screws are loose. The auger may collide with the wall or the bearing is worn, so the clearance of the auger shall be adjusted, and the bearing shall be replaced if necessary. If the reducer lacks oil, add gear oil.

How to solve the problem of uneven mixing during the operation of fresh meat mixer?

Improper material ratio or insufficient water content, add auxiliary materials and ice water appropriately. Incorrect feeding sequence, re-input according to process. If the rotation speed of the twister is inconsistent, check the belt tension or motor wiring and adjust it to the same speed.

Mode of maintenance:

Daily maintenance: clean the mixing drum and auger in time after each use, and wash them with high pressure water gun, but avoid the motor and electrical parts. Check whether the fastening screws are loose, whether the oil level is normal and whether there is oil leakage at the seal. Check whether the operation is normal and whether there is abnormal noise during idling before startup. Wipe the body dry after cleaning to keep the equipment dry and clean.

Regular maintenance: check the oil level of the reducer every week, and add gear oil in case of insufficiency. It is suggested to replace with new oil after 500 hours of first use, and then replace it every 2000 hours. Check the clearance of spiral auger monthly and adjust if necessary; Check bearing wear and add lubricating grease. Check the electrical circuit and insulation resistance comprehensively every quarter, and clean the cooling fan and air inlet filter screen to ensure good heat dissipation. It shall be thoroughly cleaned and coated with anti-rust oil after long-time shutdown.

Safety reminder

Do not open the cover or reach into the machine while it is operating.

In case of material jam, cut off the power first and then handle it.

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