Large Bone Sawing Machine

The large bone saw is a professional-grade cutting equipment specially used for sawing various animal bones, frozen meat, etc. It is suitable for restaurants, factory canteens, central kitchens and meat processing companies. It can greatly improve cutting efficiency, ensure cutting accuracy, and improve food safety standards.

Usage process:

1. Empty load test machine: Place the saw bone machine on a level ground and check if the power cord and plug are intact. Connect the power to start the equipment, conduct a no-load test run, observe that the saw belt should run in the downward direction, and confirm that it runs smoothly without any abnormal noise. At the same time, check whether the tension of the saw belt is appropriate and whether there is friction between the back of the saw belt and the limit bearing. If any abnormalities are found, the machine should be stopped immediately for maintenance.

2. Operation process: Operators must wear protective gloves and goggles. Fix the material to be cut on the workbench and adjust the height and angle of the workbench according to the size of the bone. Place the meat product between the saw belt and the pushing device with your right hand, hold the handle of the pushing device with your left hand, and apply constant pressure to push the material towards the saw belt for cutting. It is strictly prohibited to push materials directly by hand. During operation, closely monitor the operation of the equipment and immediately shut down if any abnormalities are found.

3. Regular maintenance: After power failure, clean the saw belt, countertop, protective cover and other parts with warm water and neutral detergent. Clean the residue between the saw belt teeth with a soft bristled brush. Do not rinse the motor and control panel directly with water. Regularly check the wear of the saw blade, inspect the tension device of the saw belt and the lubrication of the guide rail.

Equipment features:

The body of the commercial bone saw machine is made of stainless steel material, which meets food hygiene standards and is easy to clean. The equipment integrates a saw belt pressure tensioning and stabilizing device to prevent the saw belt from falling off and ensure smooth cutting. Equipped with safety pressure rods, door cover safety switches and other protective designs, ensuring safe and reliable operation. It has the characteristics of high efficiency and low energy consumption, and is suitable for cutting and processing bones, frozen meat, poultry, fish, and other materials.

Feature:

Material: The whole machine is made of stainless steel and meets food hygiene standards. The body is sturdy, durable, corrosion-resistant, and easy to clean and maintain. Ensure the safety and stability of the equipment during long-term use.

Advanced cutting technology: The equipment integrates a saw belt pressure tensioning device and a stabilizing device to prevent the saw belt from falling off and ensure stability during processing.

Diverse specifications: The model of the saw bone machine depends on the size, width, and length of the workbench, and different specifications of saw bone machines can be selected according to different materials.

Safety certification: The equipment has passed CE, ISO9001 quality management system certification, and patent certification, and is sold well in Europe, America, Southeast Asia, and various countries in Asia.

Universality and durability

Material quality: The stainless steel structure is corrosion-resistant, heat-resistant, and easy to clean. The stainless steel material has excellent rust and corrosion resistance and meets food grade hygiene standards; Flat body design, specially treated surface, smooth interior, easy to clean and disinfect. Key components such as drive wheels and guide blocks are also made of stainless steel structure to ensure the durability and food safety of the entire machine.

Multiple material compatibility: Commercial bone cutting machines have a wide range of applications and can cut various animal bones (pigs, cows, sheep, etc.), frozen meat, frozen poultry (chickens, ducks, etc.), fish and seafood (crayfish, crabs, etc. with shells). It can also handle frozen vegetables, large vegetables (such as winter melons), and ice cubes. The cutting surface is flat and clean, suitable for various scenarios such as hotels, canteens, food processing plants, slaughterhouses, etc.

Modular design: The modular design of the lower shaft makes maintenance more convenient and can be restored to its original factory state without the need for professional maintenance personnel; The main shaft bearings also adopt modular configuration for easy maintenance. Detachable hood for easy cleaning and hygiene; The detachable design of the upper wheel makes adjustment easier; Each functional unit is independently modularized, allowing users to quickly disassemble and replace components as needed, significantly reducing maintenance costs and downtime.

Simplify the operational process

Commercial bone sawing machine is easy to operate: check the power supply, saw blade tension and direction before starting up; Adjust the guide block and thickness adjustment plate according to the size of the material; After starting the machine and waiting for it to run smoothly, use a push plate to push the material towards the saw belt for cutting; It is strictly prohibited to push materials directly by hand; After finishing, press the stop button and clean the device.

Suitable for various processing industries

Meat processing plant: used for large-scale segmentation of whole pig, cow, sheep and other carcasses, dividing pork ribs, leg bones, spine bones, etc. by part, with high cutting efficiency and smooth cross section, meeting the needs of mass production, while reducing the labor intensity of manual cutting.

Large scale catering and hotel kitchen: used for daily meal preparation, quick processing of frozen meat, meat and poultry, ensuring uniform specifications of dish ingredients, improving meal delivery speed, and equipment that is easy to clean, which also meets the hygiene standards of high-end catering.

Central kitchen and group meal delivery: responsible for providing meals to schools, enterprises, etc., requiring batch cutting of frozen meat, frozen poultry, and fish chunks. The bone saw machine can operate continuously to ensure uniform weight of each ingredient, facilitating standardized cooking and packaging in the future.

Specialized Scenarios

Slaughterhouse and meat processing plant: used for preliminary decomposition of whole or half of livestock carcasses such as pigs, cows, sheep, etc. Its high power and stability can efficiently process hard bones and frozen meat, making it an indispensable key equipment on the industrial meat production line.

Aquatic processing enterprises: specialized in processing frozen fish, hairtail and other aquatic products, such as cutting and removing heads. The equipment is capable of precise cutting, maintaining a flat surface and avoiding residual bone fragments, making it suitable for processing and exporting large quantities of frozen fish chunks.

Frequently Asked Questions

Why does the saw blade of the bone sawing machine often break, and how should it be solved?

The main reasons are improper tension, misaligned saw wheels, hard materials, or poor saw blade quality. Check the fracture point. If it always fractures at the welding point, it indicates a quality problem with the saw blade and it is recommended to change the supplier; The new saw blade needs to undergo break in cutting; It is advisable to adjust the tension so that the spring exposes the rubber sleeve by about 10mm.

Why does the saw blade of the bone sawing machine often deviate and fall off?

Usually due to loose clamping devices, improper tension, or worn guide blocks. Ensure that the clamping device securely holds the saw blade and adjusts it to an appropriate tension; Check the guide block at the sawing edge of the table. If it is worn out, it needs to be replaced; Push the material at a constant speed to avoid excessive force.

Maintenance method:

Daily maintenance: After each use, turn off the power, disassemble the saw blade, and clean the saw belt, table, protective cover, and other parts with warm water and neutral detergent to remove blood stains, grease, and bone debris. Clean the residue between the saw belt teeth with a soft bristled brush. Pay special attention to cleaning the residue accumulated in the machine's dead corners, pulley grooves, bottom scrapers, and bearing covers. Do not rinse the motor and control panel directly with water. They can be wiped with a damp cloth and immediately wiped dry. Check the saw blade for cracks, deformation, or broken teeth, and verify if the tension is appropriate. When not in use, the tension handle of the saw blade can be loosened by 2 turns to increase the lifespan of the saw blade.

Zhou Maintenance:

Perform partial disassembly and inspection of the equipment. Clean the designated areas, clear the oil circuit, and inspect the wiring. Adjust the clearance between various parts of the equipment and tighten each part. Check if the body screws, shields, and other connecting components are loose. Check the wear of the saw blade, check the oil level of the saw blade tensioning device and guide rail, and replenish special lubricating oil according to the frequency of use. Check if the saw blade is loose or slipping, and if the cutting is slowing down. If there are any problems, tighten or replace it in a timely manner. Check the tension of the drive belt or chain.

Monthly maintenance:

Partially disassemble the equipment, inspect and repair, replace and repair worn parts. Calibrate the tension of the saw blade and the clearance between the bearings. Cleaning and oil change of lubrication system. Inspection and repair of gas and electrical systems. Lubricate the motor bearings. Check the wear of the saw blade once and replace the worn saw blade in a timely manner. Check if the protective devices and power lines are intact. Record maintenance dates and component status.

Safety Reminder

Do not open the cover or reach inside the machine during operation.

If there is a jamming, power off first and then handle it.

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