Loose Meat and Broken Tendon Machine

Usage: Used for breaking tendons, tenderizing, and rolling various types of pork and beef chops without muscle in the bones, making the meat slices sell well and have a good taste.

Features: Replace manual tapping; One layer of loose meat and one layer of broken tendons, freely choose according to different types of meat; The whole machine is made of stainless steel and designed with a safe entrance; High quality, large output.

Use process:

No-load test run: confirm that the power supply is 380V (customized for special voltage), turn on the power and press the start switch to let the machine idle for 1-2 minutes. Listen carefully for abnormal noise or friction sound and confirm that the internal cutter operates stably. The materials can be put into operation according to the processing requirements after the no-load is normal.

Feeding at constant speed: After the machine runs stably, put the cleaned meat cubes into the feeding port at constant speed from above. Let the meat pieces enter the machine automatically by gravity for processing. Be careful not to process meat containing bone or frozen meat, nor to put too much pieces of meat at one time to cause material jam.

Automatic discharging: the processed meat cube will be discharged from the discharging port automatically without manual intervention. During operation, be sure to place the material receiving frame or conveyor belt under the outlet in advance. The equipment adopts automatic continuous feeding design, which can realize full-process automatic production. It is suitable for meat processing plant, catering industry, central kitchen and other large-scale and standardized production scenes.

Equipment characteristics:

The main features of the meat and rib cutting machine include: the integrated operation of meat and rib cutting, which can handle meat without bone or micro-freeze meat; The whole machine is made of 304 stainless steel, meeting food hygiene standards and easy to clean; The meat fiber is destroyed through the dual action of toothed compression wheel rolling and special knife group needle punching; The processing capacity can replace manual operation of more than 10 persons; Applicable to meat processing plants, central kitchens, chain restaurants and other large-scale production scenes.

Features:

Material: the whole machine is made of high-quality 304 stainless steel, with strong corrosion resistance and rust prevention capacity, fully complying with international food hygiene standards. All parts in contact with meat are removable and disinfected, durable and easy to clean and maintain.

Advanced centrifugal softening technology: the meat softening machine relies on precise gear transmission, and uses stainless steel toothed wheel on the upper layer to enlarge the size of the meat slice and loosen the meat. The knife group on the lower layer pierces the meat slice to enhance the softening effect. During operation, the meat block is affected by multi-dimensional composite mechanical forces such as shearing force, friction force, centrifugal force and high-frequency vibration force, and the muscle fiber tissue is cut to make the meat loose and fresh. At the same time, the internationally advanced tooth stepping technology is adopted, and the meat is deeply and instantaneously cut with the high-density beveled fine knife edge to destroy the connective tissue from different angles and achieve the tender state without changing the shape.

Treatment effect: It can effectively destroy fascia, and the shearing force of beef can be reduced from 7.8 N to 3.9 N. Meat platoon is not easy to shrink after frying or baking, and it is better to keep beautiful appearance. Processed meat can better absorb seasoning, shorten the pickling time, and obtain fresh and succulent taste.

Safety certification: the equipment has passed the CE, ISO9001 quality management system certification and patent certification, and is popular in Europe, Europe, America, Southeast Asia and Asia.

Versatility and durability

Machining structure (core): two independent tool groups (upper and lower) are built in. The upper layer is stainless steel toothed compression wheel, and the toothed design can effectively enlarge the size of meat chips and achieve meat loosening effect; The lower layer is a rib cutting knife set, which can pierce the meat pieces to enhance the tender. The upper and lower layers work together to make the meat block bear multi-dimensional combined effects such as shearing force, friction force, centrifugal force and high-frequency vibration force, and cut off the myofiber tissue to make the meat loose and fresh.

Drive and feed/discharge mechanism: the feed inlet is set above the machine, and the meat pieces enter automatically by gravity; The discharge outlet is located at the bottom and automatically discharged after treatment. The feeding part adopts a toothed stepping structure and a removable bar meat rack, with accurate stepping and no slip.

Modular design: the independent cutter group and upper comb handle structure in the machine can be disassembled freely, which can be quickly disassembled and cleaned without tools. The rollers are separable from the gearbox with motor and all parts in contact with the meat can be removed for disinfection. Easy installation and removal of machining blades.

Simplified operation process

Connect 380V power supply and start idling for 1-2 minutes to confirm stable operation. Put the cleaned meat block into the feeding port at a constant speed, and automatically process it by gravity. Place the material receiving frame under the discharging port. Turn off the power supply after processing and disassemble the removable parts for cleaning and disinfection. Note: Avoid excessive feeding of bone or frozen meat, which is easy to operate.

Applicable to various processing industries

Meat processing plant: as the core production equipment of meat, it is used to conduct large batch of rib breaking, softening and rolling treatment on beef, pork and mutton, so as to improve the quality and taste of meat deep processing products.

Supermarket and meat retail store: used for on-site processing of meat platoon, improving meat quality and selling phase through rib softening, meeting consumers' demands for high-quality fresh meat.

Meat product processing plant: used to produce ham, pickled meat, roasted meat strings, etc. Its modular design facilitates tool pack change to suit the processing of different products.

Installation and commissioning

Place the machine on a flat, spacious, level ground after unpacking. Check whether the appearance is damaged by transportation, and confirm that the inlet and outlet are free of foreign matters. Check and lock all adjustable parts and fixing screws. Confirm that the power supply is the indicated voltage, connect the ground wire at the equipment ground wire mark, and then connect the power wire. Wiring must be carried out by qualified and skilled personnel.

Inch and observe the rotation direction of the cutter wheel: from the feed inlet, two groups of cutter wheels shall feed materials downward, otherwise, any two wires in the power line shall be interchanged. Confirm that the switch and emergency stop switch are in normal open state. Clean the inside of the machine with cleaning agent and then clean it with clean water. Turn on the power supply and idle for 1-2 minutes. Check whether there is abnormal noise or friction sound. After confirming the stable operation, the test run can be carried out.

Frequently Asked Questions

Unusual noises during operation?

It may be caused by oil shortage and wear of bearing, loose chain or damaged gear. First, immediately shut down for inspection. Regularly lubricate the bearings, check and replace damaged chains or gears.

What to do if the meat is blocked and cannot be discharged during the processing of loose meat and broken rib?

It may be caused by overfeeding or bony or frozen meat. First, shut down the machine and cut off the power, and manually clean the feed inlet and cutter group area.

Mode of maintenance:

Daily maintenance: after each use, the meat chips and oil stains inside and outside the machine must be cleaned in time. All removable parts (such as knife sets, combs, bar racks, etc.) need to be removed and cleaned, wiped or dried to prevent rust. At the same time, check whether the fasteners are loose, confirm whether the blade sharpness and equipment operation are abnormal, and ensure the normal use of the next day.

Regular maintenance: comprehensively check the lubrication of the bearing every certain period (such as every quarter or every half a year), and add appropriate amount of lubricating oil. Check the abrasion degree of chain, gear, belt and other transmission parts, and timely adjust the tightness or replace. Dull blades shall be regularly ground or replaced. When not in use for a long time, all parts in contact with meat shall be coated with edible oil for rust prevention and stored in a dry and ventilated place.

Safety reminder

Do not open the cover or reach into the machine while it is operating.

In case of material jam, cut off the power first and then handle it.

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