Double Slot Vegetable Washing Machine

Usage: Suitable for cleaning leafy vegetables, root vegetables, and other materials that are cut into sections, slices, or blocks, such as cabbage, spinach, carrots, winter melon, potatoes, etc.

Features: Touch control panel, convenient for manual operation; Flip over two sets of hydraulic cylinder combinations. When pouring, there is a protective device, and the water pump motor will automatically stop or a preparatory action can be set. Cleaning time can be set, and the material can be poured manually or automatically in sequence.

Usage process:

1. No load test: Confirm that the power supply is 380V (customized for special voltages), place the equipment on a horizontal ground and ground it, and check whether the connections of each component are tight before starting up. Start the equipment, start each component through the control panel, and confirm that the transmission systems such as the motor and hydraulic cylinder are running smoothly without any abnormal noise. At the same time, check if the waterway circulation is unobstructed and if all safety protection devices are functioning properly.

2. Cleaning process: Place the materials to be cleaned into the first tank. Use high-pressure water flow to flip and rinse the material. The cleaning time can be set through the control panel. After the first tank is cleaned, it will automatically flip into the second tank for fine cleaning. The one-time input of materials should not exceed 50 kilograms. Excessive input may cause the ingredients to not roll and the cleaning to be uneven.

3. Automatic discharge: After cleaning is completed, the material is automatically poured out through a hydraulic system, achieving "one click discharge" without the need for manual intervention throughout the process. Please make sure to place the material receiving frame or conveyor belt below the discharge port in advance.

Equipment characteristics:

The dual slot universal cleaning machine adopts a dual slot design, which can perform rough cleaning and fine cleaning separately. The entire equipment is made of stainless steel material, which is sturdy and durable. Its core features include: using a swirling water flow, with good cleaning effect and no damage to materials; Equipped with a flip hydraulic cylinder to achieve automatic discharge; Equipped with PLC touch panel, cleaning time and other parameters can be set; It can effectively remove sediment impurities, insect eggs, and some residual pesticides, with a yield of up to 400-500 kilograms per hour; Easy to operate, easy to clean, and customizable according to needs.

Feature:

Material: The entire machine is made of high-quality 304 stainless steel. It has strong corrosion resistance and rust prevention ability, fully complies with international food hygiene and safety standards, is durable and easy to rinse.

Advanced cleaning technology: The equipment uses a swirling water flow to gently clean materials without damaging them and without any cleaning dead corners. The equipment also has a debris and sand removal design, which allows dirt to be easily discharged through filters and drainage valves. In addition, ultrasonic cleaning technology can be added to the equipment, which emits high-frequency oscillation signals from the ultrasonic generator, which are converted into mechanical oscillations by the transducer and propagated into the cleaning solution. The powerful shock waves generated by cavitation effect are used to peel off oil stains and impurities in complex structures such as deep holes and fine cracks.

Diverse specifications: The equipment can be customized into double slot, three slot, four slot, and multi slot cleaning machines according to cleaning needs. High pressure spray cleaning, ultrasonic cleaning, ozone sterilization cleaning, etc. can also be added to the machine to achieve multiple disinfection and cleaning to remove impurities. The machine size can be customized.

Security certification: The device has passed CE certification and is popular in various countries such as Europe, America, Asia, and Southeast Asia.

Core structure composition

Rack and tank system: The dual tank vegetable washing machine is supported by a stainless steel welded rack, with two independent cleaning tanks symmetrically installed above. The tank body is made of 304 stainless steel, which is sturdy and corrosion-resistant. The bottom of each cleaning tank is designed with a circular arc for easy slag discharge, and the tank is equipped with a filter screen for easy filtration.

Hydraulic and gas supply system: Each cleaning tank is connected to an independent circulating water pump and water pipeline, which gently cleans the materials through a swirling water flow. Customized high-pressure blower and aeration pipeline can be used to inject dense bubbles into the tank, and the impact force generated by bubble rupture can be used to assist material rolling and improve cleaning efficiency. A drain valve is installed at the bottom of the tank to discharge sediment and sewage.

Flipped discharge and electrical control system: The cleaning tank is hinged to the frame through a flipping hydraulic cylinder (2 for each tank), and the hydraulic cylinder extends and retracts to drive the tank body to flip to one side, achieving automatic dumping and discharge. The equipment is equipped with a PLC touch panel, which can set the cleaning time, flipping angle, and discharge sequence, and is equipped with a safety interlock device to ensure that the water pump automatically stops when flipping.

Simplify the operational process

Machine one key start switch, safety emergency stop button, debugging cleaning time. One person can operate one machine without the need for professional training or complex processes, directly achieving the operation of starting up and processing.

Suitable for various processing industries

Clean vegetable processing plants and central kitchen processing: This is the most core application scenario of dual slot vegetable washing machines. The equipment is specially designed for batch cleaning of leafy vegetables and root vegetables, and can effectively remove sediment. The dual slot structure enables step-by-step cleaning and is suitable for providing standardized clean dishes for large catering and group dining institutions. The circulating water filtration system can achieve the reuse of water resources, effectively saving water costs and reducing labor costs.

Seafood/Aquaculture Processing Plant: The dual slot cleaning machine is also widely used for cleaning small fish, shrimp, seafood, seaweed, etc. Its gentle vortex cleaning method can effectively remove sediment and impurities on the surface of aquatic products, while avoiding damage to materials. The dual slot design can achieve coarse and fine washing, ensuring product cleanliness. The flip type discharge design can achieve continuous drainage and pouring, greatly reducing manual operation and fully complying with food hygiene standards.

Beef/meat processing plant: can be used for cleaning pork ribs, poultry meat, etc. The strong water flow of the equipment can effectively flush away foreign objects such as blood and bone debris on the surface of the meat pieces, and the automatic discharge function also improves processing efficiency. The dual slot design can achieve step-by-step processing of preliminary flushing and fine cleaning.

Installation and Testing

Installation preparation and mechanical installation: Select a flat and sturdy site, position the host and adjust it to a horizontal position. Check whether each component is loose.

Electrical and pipeline connection: Connect the 380V power supply correctly and ensure reliable grounding. Connect the inlet and outlet pipes, and connect the water supply pipe between the water pump and the water tank to ensure that each pipeline is sealed and leak free.

No load test and trial operation: First, conduct a no-load test to confirm that the motor is running normally. Check if the flipping hydraulic cylinder operates smoothly, if the water pump runs and if the water circulation is normal. After confirming that all control buttons and safety devices are functioning properly, they can be put into production.

Frequently Asked Questions

What is the problem with the device not starting when the power indicator light is not on?

Check if the fuse inside the power socket is blown. The common reasons are that the grounding wire and live wire are mixed, resulting in ungrounded, internal short circuit of the machine, or aging of components. The same specification fuse should be replaced and the grounding should be checked for reliability.

How to solve the abnormal operation and jamming of the flipping discharge mechanism?

The malfunction of the hydraulic cylinder or transmission motor results in the inability of the tank to flip and discharge materials normally. The common reasons are hydraulic system leakage, motor overload, or limit switch failure. It is necessary to check the sealing of the hydraulic cylinder, the wiring of the motor, and the position of the travel switch.

Maintenance method:

Daily maintenance: Cut off the power after work, remove the residue in the tank, rinse the tank, filter screen, and conveyor belt with clean water, unclog the clogged nozzle, and finally dry and ventilate with a dry cloth. Dry the inside and outside of the equipment and control panel with a dry cloth to prevent corrosion. Be sure to check and clean the inlet and outlet pipes and filter screens of the cleaning machine to prevent blockage.

Monthly maintenance:

All moving parts of mechanical components must be kept lubricated.

Check the oil level of the reducer and hydraulic station, as well as the lubrication of the motor bearings, and replenish them if they are insufficient.

Check the sealing ring (especially the sealing of pipeline joints and groove bodies).

Check the sealing of the motor and electrical control box every two weeks to prevent water vapor from entering and ensure their integrity.

Safety Reminder

It is strictly prohibited to plug or unplug power plugs with wet hands; It is strictly prohibited to operate the equipment without grounding.

It is strictly prohibited to insert the body into the machine slot.

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