Vegetable And Fruit Washing Machine

The fruit washing machine uses the rotation of a brush to make the material roll forward under the action of friction. The brush is used to scrub the material clean, and then the debris is rinsed clean with the spray water above.

Usage process:

1. Empty load test machine: Before use, place the machine on a level ground and check that there are no foreign objects in the fasteners and conveyor belt. After connecting the power supply, jog to start and observe whether the direction of the conveyor chain is correct. Conduct a 2-3 minute air test run of the machine, with a focus on checking for any jamming, abnormal noise, or vibration in the transmission system. Only after confirming that there are no abnormalities can the water source be connected for formal feeding.

2. Spray rinsing and brush cleaning: After the material is poured into the machine, the brush rotates and brushes it continuously, while the upper high-pressure spray head continues to spray water for rinsing. The combination of brush and spray effectively removes surface stains and pesticide residues from fruits. Impurities float on the water surface, overflow through the overflow outlet, and settle. During the cleaning process, the material continuously rolls due to the dual effects of water flow and brush, ensuring thorough cleaning.

3. Discharge: The cleaned fruits are continuously transported forward by the conveyor belt to the discharge port. The discharge end can be equipped with a spray for final flushing, while the mesh belt filters out excess water during the conveying process. The equipment can achieve continuous feeding and discharging operations, and the cleaned materials are directly fed into the next process through a hoist or conveyor belt, seamlessly connecting with subsequent processing.

Equipment characteristics:

The vegetable processing and fruit cleaning machine is made of food grade SUS304 stainless steel. By utilizing bubble rolling, high-pressure spraying, and brush cleaning techniques, 360 ° no dead angle cleaning is achieved, effectively removing sediment and pesticide residues without damaging the fruit. The equipment is equipped with a water circulation filtration system, which is energy-saving and water-saving. Easy to operate, adjustable cleaning speed, high degree of automation, suitable for processing assembly line operations.

Feature:

Material: The entire commercial fruit cleaning line is made of SUS304 stainless steel material, covering core components such as the frame, mesh belt, and sink, fully complying with food grade hygiene standards. It has significant characteristics such as durability, corrosion resistance, and easy cleaning. The equipment not only can withstand long-term continuous operation, but also has excellent structural stability.

Advanced cleaning and impurity removal technology: The fully automatic fruit cleaning line uses bubble shock wave to remove sediment (with a washing degree more than 3 times higher), combined with brush rollers and high-pressure spray to remove stubborn impurities and hair, achieving 360 ° flexible cleaning without dead corners, effectively removing sediment and pesticide residues without damaging the fruit. The water circulation filtration system has a utilization rate of over 80%, and the brush spacing can be adjusted according to the type of fruit, suitable for various fruits such as strawberries and apples.

Diverse specifications: Customizable sizes and fruit types and sizes for cleaning according to needs. Ozone devices can also be added for sterilization and cleaning.

Security certification: The device has passed CE certification and is popular in various countries such as Europe, America, Asia, and Southeast Asia.

Core structure composition:

Feeding and conveying system: This part consists of a hoist, conveyor belt, and feeding hopper, responsible for smoothly delivering fruits into the cleaning area. The conveyor belt is made of food grade stainless steel material, with adjustable operating speed through frequency conversion. It can achieve flexible conveying according to the characteristics of fruits, preventing material accumulation and collision.

Cleaning treatment system: consisting of a cleaning tank, bubble generation device, spray pipeline, and brush group. The bubble generator causes the material to roll and rub in water, and high-pressure spray is used in conjunction with a brush to remove surface dirt. It can be paired with an integrated ozone sterilization or ultrasonic module to achieve deep cleaning.

Discharge and water circulation system: including vibrating drainage mesh belt, circulating water tank, and filtration device. The cleaned materials are dehydrated in the drainage section before entering the next process; The water circulation system filters and refluxes sewage for reuse, achieving water-saving discharge and meeting environmental protection requirements.

Simplify the operational process

Machine one key start switch, safety emergency stop button, debugging cleaning speed. One person can operate one machine without the need for professional training or complex processes, directly achieving the operation of starting up and processing.

Suitable for various processing industries

Fruit and vegetable processing plant: used for cleaning, removing impurities, and preserving various fruits such as apples, strawberries, and citrus. It is a key pre-treatment equipment for fruit processing production lines.

Frozen food factory: Clean frozen fruits and frozen fruit and vegetable raw materials, remove surface sediment and impurities, ensure frozen product quality, suitable for large-scale continuous operations.

Clean vegetable processing/central kitchen: suitable for fresh food distribution centers, prefabricated vegetable processing plants, and other places. The cleaned fruits can be directly used for fresh cutting, meal preparation, or packaging sales.

Installation and debugging

1. Preparation before installation: Clean the installation area to ensure that the ground is flat and the load-bearing capacity is sufficient, and reserve interfaces for water, electricity, drainage, and gas sources. Open the box and inspect the equipment and accessories according to the list to confirm that there is no transportation damage. Connect the three-phase four wire system and ensure reliable grounding. Make initial adjustments to ensure smooth connection between each unit.

2. Connection check: Use a hose to connect the inlet and tap water pipes, and connect the overflow and drainage ports to the sewer. Check if the fasteners are loose and remove foreign objects from the groove and conveyor belt.

3. Debugging and trial operation: Close the drainage valve and inject water into the water tank until it reaches the overflow port. Start the power supply, conveyor motor, and fan/water pump, and observe the direction of operation. After there is no abnormal vibration or noise during the no-load test, the machine can be put into operation for testing.

Frequently Asked Questions

How to solve the abnormal noise and severe vibration during the operation of the fruit cleaning line?

Abnormal screaming or severe vibrations during operation are often caused by insufficient oil in motor bearings, loose chains, or gearbox failures. Stop the machine immediately and add butter from the motor oil hole; Check the tension of the transmission chain and adjust it to an appropriate level.

How to solve the problem of unclean cleaning and damage to fruit peels in fruit washing machines?

Poor cleaning effect or damaged fruit skin are often caused by the wear and hardening of the brush, insufficient spray water pressure, or excessive brush speed. Worn brush rollers should be replaced in a timely manner; Clear the clogged nozzle; Adjust to the appropriate speed through a frequency converter.

Maintenance method:

Daily maintenance: Thoroughly clean the inside and outside of the equipment after each use, removing residues such as fruit peels, pits, and sediment. Check if the nozzle is blocked and unclog, clean the circulating water filter and drain outlet.

Monthly maintenance:

All moving parts of mechanical components must be kept lubricated.

Check the lubrication condition of the reducer, conveyor belt chain, and motor bearings, and supplement if insufficient.

Check the sealing ring (especially the sealing of pipeline joints and groove bodies).

Check the wear of the brush every two weeks and inspect all bolts and foundation bolts for looseness.

Safety Reminder

It is strictly prohibited to plug or unplug power plugs with wet hands; It is strictly prohibited to operate the equipment without grounding.

It is strictly prohibited to insert the body into the machine slot.

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