Machine for Garlic Peeling

The garlic peeling machine uses compressed air as the production power. The cyclone vortex generated by multi-point airflow injection causes the garlic to peel naturally. Through electrical and pneumatic control, the garlic guiding, peeling, and discharging are automatically completed.

Usage process:

1. No load test: After the equipment is installed, conduct a no-load test first. Connect the power and start the machine, let it run counterclockwise for 3-5 minutes, carefully observe whether each part is running normally and whether there is any abnormal noise. At the same time, check whether the air pressure of the air compressor is stable within the normal working range (usually 0.6-0.8Mpa), and confirm that all fasteners and bolts are not loose. Production can only be started after everything is normal.

2. Pneumatic peeling: The equipment is powered by compressed air and generates a strong swirling airflow through high-pressure nozzles evenly distributed around the peeling tank, causing garlic cloves to roll and rub against each other in the airflow, thus achieving natural peeling. The entire process of garlic cloves does not involve blade cutting or hard friction, effectively maintaining the integrity and smooth surface of the garlic, without damage or pollution.

3. Automatic discharge: After peeling is completed, the equipment automatically opens the discharge port through electrical and pneumatic control. During the discharge process, garlic and garlic skin are automatically separated by wind or an automatic feeding device. The garlic skin is collected in a waste bin, while the smooth garlic is discharged from the discharge outlet. The entire process of feeding, peeling, and discharging is completed continuously and automatically, without the need for manual intervention.

Equipment features:

The fully automatic pneumatic garlic peeling machine is powered by compressed air and uses high-pressure swirling airflow to make garlic cloves naturally roll and rub. The peeling process is blade free and does not damage the garlic meat, resulting in complete and smooth garlic. The equipment adopts fully automatic electronic control operation, with integrated continuous operation of feeding, peeling, and discharging, high peeling rate, and comes with an air separation system for automatic separation of garlic skin and garlic rice. The whole machine has a compact structure, easy operation, low energy consumption, suitable for various garlic cloves, easy maintenance, and significantly saves labor costs.

Feature:

Material: The main body of the equipment and the parts in direct contact with garlic cloves are made of high-quality food grade 304 stainless steel, which meets hygiene and safety standards. This material is corrosion-resistant and anti-oxidation, which can effectively avoid material contamination and facilitate daily cleaning and maintenance. The body structure is sturdy and will not deform after long-term use, ensuring the stability and durability of the equipment in humid or high-frequency operating environments.

Advanced peeling technology: The equipment adopts high-pressure swirling airflow peeling technology. Compressed air is sprayed through multi angle precision nozzles, forming a strong vortex airflow inside the closed tank, making the garlic cloves suspended and gently rubbing against each other, thus quickly removing the outer skin. Throughout the process, there are no blades or hard squeezing, resulting in a garlic rice integrity rate of over 98%. With the intelligent electronic control system, the air pressure and peeling time can be accurately adjusted to adapt to different varieties and sizes of garlic cloves, and the peeling effect is uniform and stable.

Diverse specifications: To meet the production needs of different scales, the equipment offers a variety of models to choose from, with a single processing capacity ranging from a few kilograms to several hundred kilograms, suitable for home workshops, catering central kitchens, and large food processing plants. Each model has differences in the capacity of the peeling tank, the number of air nozzles, and power configuration, and users can flexibly choose according to their production requirements. Simultaneously supporting non-standard customization, providing personalized design solutions to ensure perfect matching between equipment and production capacity.

Safety certification: The equipment has passed CE, ISO9001 quality management system certification, and patent certification, and is sold well in Europe, America, Southeast Asia, and various countries in Asia.

Universality and durability

Material quality: The main material of the equipment is food grade 304 stainless steel, with a thickness that meets the standard, is corrosion-resistant, and easy to clean. The high-pressure nozzle is made of wear-resistant hard alloy, which can withstand airflow erosion for a long time without deformation. The sealing components are made of oil and temperature resistant rubber to ensure long-lasting airtightness. All parts that come into contact with garlic cloves are smooth and free of burrs, avoiding scratches on the garlic body and ensuring product hygiene and equipment longevity from the source.

Pneumatic components and electronic control system: The pneumatic part includes cylinders, pressure regulating valves, and solenoid valves, with sensitive response, stable air pressure, and stepless adjustment. The electronic control system has multiple protection functions such as overvoltage, overload, and short circuit. The system can accurately set the peeling time and air pressure parameters, monitor the operating status in real time, and automatically alarm for faults, ensuring efficient, safe, and stable continuous operation of the entire machine.

Modular design: The equipment adopts a modular structure, designing the peeling tank, air distributor, electric control box, discharge separation system, etc. as independent functional units. Each module is connected through a standard interface, which facilitates quick disassembly and partial replacement, reducing maintenance difficulty and cost.

Simplify the operational process

The device operation is extremely simple, using a touch screen human-machine interface. Only the air pressure and peeling time parameters need to be set. After one click start, the feeding, peeling, and discharging are fully automated. Built in intelligent program automatically adjusts airflow intensity without the need for manual monitoring. Daily use only requires pressing the start and stop buttons, and ordinary workers can proficiently operate through simple training, greatly reducing dependence on professional skills and achieving true convenience of starting up and processing.

Suitable for various processing industries

Food processing plant: Large scale food processing plants mass produce garlic paste, garlic slices, garlic powder and other products, requiring the processing of several tons of raw materials per day. This equipment is highly efficient in peeling, with an hourly output of hundreds of kilograms and a completeness rate of over 98%. It provides high-quality garlic for subsequent chopping or grinding, greatly reducing labor costs and damage losses. It is an ideal supporting equipment for industrial production.

Seasoning industry: Soy sauce, vinegar, chili sauce, and compound seasoning production enterprises often require complete garlic cloves for pickling or fermentation. Pneumatic peeling has no mechanical damage, the surface of garlic cloves is smooth, and the intact shape is preserved, which is conducive to marinating and maintaining fermentation quality. The equipment can operate continuously to meet the timely processing needs of seasonal bulk purchases of seasonings.

Central Kitchen and Catering Chain: Large scale catering central kitchens deliver peeled garlic cloves to each store daily for stir frying, cold dishes, etc. The equipment is easy to operate, the discharge is clean, and it can be used immediately to ensure the freshness of garlic cloves. Automatic separation of garlic skins saves time and space for manual garlic peeling, while avoiding hygiene hazards caused by manual contact and improving food safety standards.

Specialized Scenarios

Agricultural cooperatives and initial processing of agricultural products: Rural cooperatives or processing points in production areas purchase fresh garlic from farmers, which is then peeled and sold as garlic seeds or cloves to increase added value. The equipment is easy to move and operate, suitable for seasonal centralized processing. The peeled garlic skin can be used as feed or compost to achieve resource utilization, create additional income for cooperatives, and promote industrial upgrading.

Black garlic and fermented products: The production of black garlic requires mechanical peeling before being placed in a closed container for long-term constant temperature and humidity fermentation. This equipment has dry peeling without damage or residual moisture, effectively avoiding bacterial contamination before fermentation, and providing clean and complete garlic clove raw materials for high-quality fermented products such as black garlic and allicin beverages.

Frequently Asked Questions

How to solve the unsatisfactory peeling effect of garlic peeling machine?

Firstly, check if the air pressure of the air compressor is normal (normal range is 0.6-0.8Mpa); Check if the connecting trachea is too long (normally 5-10 meters); Check if the garlic is fully dried; Finally, check if the feeding time setting is appropriate.

Will there be a lot of noise when the fully automatic garlic peeler is running?

Immediately stop the machine and check if all components are loose. If so, tighten them promptly. If the problem persists, it may be due to severe component wear, and professional personnel need to be contacted for replacement.

Maintenance method:

Daily maintenance: Thoroughly clean the garlic oil and debris attached to the inner wall of the peeling bucket, and wipe the dirt on the feeding baffle, cylinder axis, and discharge baffle with a damp cloth. Check if the peeling tube is fully ventilated and if all fastening screws and key pins are loose. Cut off the power and gas supply.

Zhou Maintenance: Open the aggregate bucket, remove the internal mesh screen, clean up the accumulated garlic chips and discharge them. Carefully wipe the jet nozzle with a hot and damp cloth. Check the tension and clearance of each transmission belt, and adjust them in a timely manner. The air compressor needs to turn on the drain switch to drain and keep the compressed air dry.

Monthly maintenance:

Add food grade lubricating oil to transmission components such as bearings and gears, and check whether the oil level and dripping in the oil cup are normal. Thoroughly inspect the wear and tear of each bearing and the inner wall of the peeling bucket. If the peeling effect is found to have decreased, it needs to be thoroughly cleaned. It is recommended to perform maintenance every 50 hours of operation.

Safety Reminder

Do not open the cover or reach inside the machine during operation.

If there is a jamming, power off first and then handle it.

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