Vegetable Foaming Washing Machine

The bubble cleaner can quickly remove dirt, impurities, pesticide residues, and microorganisms from the surface of materials, achieving efficient cleaning effects. It is suitable for cleaning fruits, vegetables, meat, seafood products, etc.

Usage process:

1. No load test: Confirm that the power supply is 380V (customized for special voltages), connect the power supply, press the start switch, and let the machine idle for 1-2 minutes. Listen carefully for any abnormal noise or friction sound, start the oxygen pump (vortex pump) and air valve, check if the bubble generation device is working properly, and check if the leakage protector and emergency stop switch functions are reliable.

2. Uniform feeding: After the machine runs smoothly, pour the required cleaning materials into the feeding port. The amount of bubbles (aeration intensity) can be adjusted according to the type of material. Be careful not to invest too much material at once to avoid material accumulation and incomplete cleaning.

3. Automatic discharge: After the material enters the silo, it enters the water tank and is fully dispersed and rolled by the high-pressure water flow and strong bubbles generated by the bottom aeration tube. Impurities and sediment are quickly removed from the surface of the material by the impact of the bubbles and sink into the bottom isolation bin. Floating materials are discharged from the overflow tank and undergo multiple processes such as bubble cleaning and high-pressure spray flushing. During material cleaning, the water flow and conveyor belt will transport animal materials to the discharge port. Please make sure to place the material receiving frame or conveyor belt below the discharge port in advance.

Equipment features:

 The commercial bubble cleaning machine adopts a combination of "bubble+high-pressure spray" cleaning, with strong cleaning ability and a pesticide residue removal rate of over 95%. The bubbles gently roll and do not damage leafy vegetables, fruits, vegetables, meat and other materials. The whole machine is made of food grade SUS304 stainless steel, which is hygienic and durable. The output reaches 800-1200kg/h, with automated continuous operation, significantly reducing labor costs. The conveying speed and bubble strength can be adjusted by frequency conversion to meet different material requirements. Built in circulation filtration and overflow system, saving 70% -80% water. Smooth operation, convenient maintenance, and flexible integration with subsequent processes such as dehydration and drying. It is widely used for cleaning and processing fruits, vegetables, mushrooms, aquatic products, and root and stem materials.

Feature:

Material: The entire machine is made of high-quality 304 stainless steel. It has strong corrosion resistance and rust prevention ability, effectively resists oxidation, and has the dual advantages of durability and easy cleaning, fully complying with international food hygiene and safety standards.

Advanced cleaning technology: The bubble cleaning machine uses an aeration device at the bottom to generate a large number of tiny bubbles. The energy released by the bubble explosion gently loosens the impurities and sediment on the surface of the material, achieving preliminary separation. The material continuously rolls under the push of the bubbles, avoiding cleaning dead corners. When the material leaves the water tank, the high-pressure spray device located above the conveyor belt uses clean water to rinse at multiple angles, thoroughly removing all loose dirt and residual sewage. The built-in water circulation filtration system allows sewage to be filtered and then returned to the cleaning tank for recycling.

Diverse specifications: The bubble cleaning machine can be flexibly equipped with brush rollers, impurity removal devices, ozone sterilization, automatic lifting and other modules. The speed of the conveyor belt and the strength of the bubbles can be independently variable frequency adjusted to meet the cleaning needs of various materials.

Safety certification: The device has passed CE certification and is popular in various European countries.

Universality and durability

 Material quality: 304 stainless steel structure is corrosion-resistant, heat-resistant, easy to clean, and meets food grade hygiene standards.

Compatibility with multiple ingredients: vegetables, fruits, seafood, medicinal herbs, meat, mushrooms, and other ingredients, with a diverse menu.

Modular design: can be flexibly combined according to needs: bubbling+spraying+filtering+drying, etc. can be freely combined. In addition to the basic configuration, users can also add brush rollers, filtering foam, floating objects and other impurity removal devices according to the material characteristics to ensure the process effect, and can add ultrasonic waves to improve the cleaning cleanliness.

Simplify the operational process

 Machine one key start switch, safety emergency stop button. The introduction of automation and PLC online control in the equipment integrates tedious manual steps into one click standardized operations, realizing the automation process of feeding, cleaning, circulating filtration, and discharging. Compared with traditional manual cleaning methods, it can significantly reduce labor time by 8-10 times. One person can operate one machine without the need for professional training or complex processes, directly achieving the operation of starting up and processing.

Suitable for various processing industries

Clean vegetable processing plant and vegetable pre-processing center: efficient removal of sediment and pesticide residues, combined with ozone sterilization, to achieve continuous and automated production of clean vegetables, while reducing labor costs.

Central kitchen and buffet restaurant: Quickly process large quantities of fruits and vegetables, compatible with multiple ingredients, ensuring hygiene and safety, and improving dining efficiency.

Meat processing plant: integrated thawing and cleaning, effectively removing blood and impurities, in compliance with international food hygiene standards.

Specialized Scenarios

 Agricultural cooperatives and farmers: Concentrate on cleaning large quantities of fruits and vegetables to provide clean raw materials for subsequent processing and increase product added value.

Vegetable processing plant: With automation and standardization as the core, it efficiently completes the tasks of removing impurities, cleaning, and sterilizing large quantities of vegetables. Ensure food hygiene and safety.

Frequently Asked Questions

Can bubble cleaning machines increase ozone for use?

Sure. Bubble cleaning machines can fully enhance the ozone usage function. Currently, many commercial bubble cleaning machines on the market are equipped with or optional ozone generators, which are mature technologies. For example, Deying Machinery can provide a complete solution.

Can a bubble washer clean bulbous vegetables such as potatoes and taro?

Okay. The bubble cleaning line is very suitable for cleaning bulbous or root vegetables such as potatoes and taro. To achieve better cleaning results, bubble cleaning is often combined with high-pressure spraying, nylon brushes, and other methods on the production line to wash deep stains more thoroughly.

Maintenance method:

Daily maintenance: After daily use, clean the machine, filter tank, and filter screen with water to remove impurities.

Monthly maintenance:

All moving parts of mechanical components must be kept lubricated.

All chains, sprockets, gears, gear racks, and other rotating components should be regularly lubricated with oil or butter.

All axis rotation joints should be regularly lubricated with oil.

It is recommended to check the clamps at the hose joints every two weeks for looseness and whether the bubble holes are blocked.

Safety Reminder

During machine operation, it is strictly prohibited to reach into the cleaning tank or touch moving parts such as conveyor belts and transmission chains.

Do not leave the machine at will during operation, and pay attention to the sound and vibration of the machine for any abnormalities.

Why Choose Deying Machinery?

-Factory-Direct: Integrated manufacturing & trading for efficient, direct communication.

-Custom Solutions: Tailored processing equipment to meet your specific production needs.

-Global Network: Supported by worldwide distributors for seamless after-sales service.

-Learn more about us：https://www.dyfoodmachines.com/about-us/