Juicer Machine

Use process:

No-load test run: No-load test run shall be carried out before startup of large wall breaking machine. First, cut off the power supply to check whether there is residue or metal foreign matter in the crushing chamber, and confirm that the fasteners are tightened and the main shaft runs in the correct direction. Observe whether the motor operates stably and whether there is abnormal vibration or noise after power-on startup. Idle time is usually 1-3 minutes, and long-time no-load operation is strictly prohibited. Make sure the equipment operates normally before feeding.

Feeding at constant speed: The equipment shall be fed at constant speed and uniformly during operation. Overload, violent feeding and random feeding are strictly prohibited. Put the food materials into the cup in proportion, and cover the cup cover and feeding cover. The maximum feeding amount of the recipe must not exceed the marked proportion, and excessive feeding will cause machine abnormality. For liquid food, be sure to start slowly to avoid liquid splash caused by instant impact.

Automatic discharging: the large wall breaking machine will stop automatically and send out prompt sound after processing. Drinks are automatically discharged through the faucet at the bottom of the machine. Open the faucet to discharge drinks after the work is completed. The machine is of non-net and non-filter type and can be directly discharged; Open the tap during cleaning and discharge the residual liquid while flushing.

Equipment characteristics:

Broken wall fruit juice machine is a professional equipment specially designed for high-intensity commercial environment. It is equipped with high-power industrial motor, with a rotation speed of 2800 rpm. With a high-hardness stainless steel cutter head, it can instantaneously break the cell wall of food materials for ultra-fine smashing, and the taste is fine without residue and without filtration. In order to meet the commercial demand, the equipment has a super large capacity of 20 to 120 liters. It is made of 304 stainless steel and other durable materials, with fast heat dissipation, and can operate continuously and stably with high strength for a long time. The equipment integrates wall breaking, mixing and other functions, and can easily handle a variety of food materials such as fruit and vegetables, nuts and grains. Easy and efficient operation.

Features:

Material: High-quality 304 stainless steel is used as the core component of large commercial wall breaking machine contacting with food materials. The tool head is usually made of 420 hardened stainless steel and coated with titanium to enhance hardness, corrosion resistance and wear resistance. The cup body and inner container are also made of 304 stainless steel to ensure non-toxic, durable and easy to clean.

Advanced juicer technology: the core technology of the equipment is high-speed wall breaking. The cutter head is driven by a powerful motor to form eddy current at a very high speed of thousands of revolutions per minute, which breaks down the edible material cell wall instantaneously. This makes the skin, seeds, roots, etc. of fruit and vegetables all be beaten into superfine micro-powder to realize the "all-food" utilization.

Residue and juice separation: different from the traditional juicer, the commercial wall breaker treats the food materials to be extremely fine through high-speed smashing, and the finished product is a mixed liquid containing all pulp fibers, so there is usually no need to filter, and there is no traditional "residue". The design focuses on the "filter-free" smooth taste.

Safety certification: The equipment has passed the CE certification, ISO9001 certification, patent certification, etc., and is popular in Europe, Europe, America, 

Southeast Asia and Asia.

Core structure composition

Feeding structure: the operator directly opens the top cover or feeding cover, and puts the pretreated fruit and vegetable blocks, liquids and other food materials into the cup according to the formula ratio. After the cover is closed, start the machine. The key to manual feeding is to control the total amount of single feeding, which shall be generally lower than the maximum scale mark of the cup body, and pay attention to the feeding sequence of liquid first and then solid to protect the cutting head.

Juice squeezing structure: the core is a high-speed rotating blade set. The motor drives the blade to rotate at a speed of over 2000 rpm, which instantaneously breaks the food cell wall. Multi-leaf design is mostly adopted for blade group to enhance crushing effect. The inside of the cup body is provided with a spoiler structure (such as a spoiler rib), which can form a three-dimensional vortex, prevent the food circulation movement, increase the impact force, and improve the wall breaking effect. The equipment has the advantages of high torsion, low noise and long service life.

Modular design: large commercial wall breaking machine widely adopts the modular design, the cup body and the base can be separated, convenient for taking, placing and cleaning. The cutter group adopts modular quick-removal design. The tool holder and the cutter base can be dismantled and connected. After use, they can be dismantled and cleaned directly. As for the structure of the whole machine, the functional modules such as cup body, cutter set and base are disassembled independently, which simplifies the production assembly and post-maintenance process.

Simplified operation process

First, confirm that the power supply is stable, check whether the cup body is clean and free of foreign matters, and ensure that the cutter set is installed in place; Then, feed the food manually according to the formula proportion, put the liquid first and then the solid into the food materials, and the total amount shall not exceed the maximum scale line and cover the top cover tightly; Then turn on the power and press the start button to break the wall; When the machine automatically stops and prompts, open the bottom drain valve or faucet to pick up drinks; Finally, add clean water to start the cleaning procedure (one-touch cleaning), open the slurry valve to discharge the sewage, and disassemble the cutter set for deep cleaning if necessary. The key of the whole process is to accurately control the feeding amount and parameter setting to ensure the safe and efficient operation of the equipment.

Applicable to various processing industries

Catering and Beverage Industry: This is the most central application area. It can be used in chain restaurants, milk tea shops, hotels, coffee houses and other places to produce a variety of cold and hot drinks such as soy milk, rice paste, fruit juice, icesand and milkshake in batches to meet the food demand in peak hours.

Food processing and clean food processing: used in central kitchens or food plants for efficient processing of large quantities of food materials. For example, quickly produce large amounts of potato-suds, jam, vegetable soup, etc., or for the production of sauces and fillings for prepared dishes.

Condiment and sauce industry: used for making various flavoring sauces. Strong mixing and emulsification capacity can uniformly mix nuts, spices, vegetable oil and other food materials to produce peanut butter, sesame butter, compound condiment and other products, ensuring delicate taste and stable texture.

Installation and commissioning

Check whether accessories are complete and intact after unpacking. Place the equipment on a stable table and lock the bottom bolt. Confirm that the power supply is 380V and connect the grounding socket to ensure good grounding of grounding wire. Align the four fixing holes of the cup body with the fixing pins of the body, press them with hands and screw them counterclockwise. Make sure to screw them in place to avoid damaging the blade due to looseness. Check that the cup cover seal is in place.

Confirm that the power switch is off before energizing. Turn on the switch after connecting the power supply, and observe whether the running direction of the mixing knife in the bucket is consistent with the arrow on the bucket body. If the direction is opposite, re-wiring is required immediately. Idle running-in is recommended for the first time (30 seconds low-speed clean water circulation). Fill water into the barrel to the highest water level scale, observe whether the faucet leaks and confirm that the sealing is normal - 1. Check whether there is abnormal vibration or noise during test run, and put into use after confirming all functions are normal.

Frequently Asked Questions

How to solve water or pulp leakage at the bottom of the fruit juicer cup?

The sealing ring is easy to be worn and deformed during high-speed operation, resulting in leakage at the cutter shaft. Shut down the machine immediately and cut off the power. Remove the cup and check whether the sealing ring is aged or broken. If damaged, replace the high temperature resistant sealing ring with the same specification; If only loose, reinstall and tighten. Install the tester after cleaning, and replace the whole cutter seat assembly if it is still missing.

The problem of loud running noise and body vibration during the operation of the machine is solved

Most of them are loose fixed structures or aged damping parts. First, check whether the cup body is closely connected with the base and whether the anti-vibration pad is intact. Clean the oil stain on the base and fasten the loose parts. If the vibration continues, the dynamic balance of the cutter set may be out of adjustment, and the manufacturer shall be contacted for calibration.

Mode of maintenance:

Daily maintenance: clean immediately after each use. Fill a proper amount of clean water into the cup, start the machine and run for about 15 seconds to flush the food impurities on the cutter head; Or take out the knife set with a cup opener for thorough cleaning. When processing greasy food materials, use neutral detergent to clean the cup, cup cover and other parts, and then wash and wipe them with clean water. Wipe the host with wet cloth. Do not immerse the base in water. Place the cups upside down and dry them after cleaning, and store the equipment in a cool and dry place to prevent the motor from being affected with damp.

Regular maintenance: deep cleaning shall be carried out once a week or every two weeks. Soft brush shall be used to clean the gaps of the knife group and other parts easy to accumulate residues. Remove the scale once a month to maintain the heating efficiency; Check whether the sealing ring is aged or damaged, and replace it in time in case of any problem. Check the bearing every half month, clean and add lubricating grease every half a year; Food grade lubricating oil can be added to the high-speed running parts according to the situation. Regularly check whether the blade is worn or loosened, and replace it in time if the grinding effect is affected; At the same time, check and tighten the screws.

Safety reminder

Do not open the cover or reach into the machine while it is operating.

In case of material jam, cut off the power first and then handle it.

Why Choose Deying Machinery?

-Factory-Direct: Integrated manufacturing & trading for efficient, direct communication.

-Custom Solutions: Tailored processing equipment to meet your specific production needs.

-Global Network: Supported by worldwide distributors for seamless after-sales service.

-Learn more about us：https://www.dyfoodmachines.com/about-us/