Octagonal blender

In scenarios such as vegetable processing, pickling workshops, central kitchens, and large canteens, the mixing efficiency and uniformity of pickled vegetables, ingredients, and meat coating directly affect the quality of the finished products. The octagonal mixer has become an ideal mixing solution for the food processing industry due to its large capacity, variable frequency control adjustment, one key emergency stop, and integrated forward and reverse rotation.

Usage process:

1. No load test machine: Before starting up, check whether the fastening parts are loose, whether the power cord is damaged, and whether there are foreign objects in the material cylinder. Use adjusting bolts to level and stabilize the four corners of the machine. After confirming that there are no people or objects inside, start the machine by tapping and listen for a smooth running sound, as well as any abnormal friction or impact sounds. The empty vehicle should run for 2-3 minutes without any impact, vibration, or abnormal noise. Observe whether the motor current is within the rated range and whether there is any abnormal temperature rise during operation.

2. Mixing process: Add the raw materials into the hopper in proportion (not exceeding the rated capacity). Press the 'forward rotation' button to start the machine. The octagonal design avoids the drawback of the raw materials in the round barrel not rolling, allowing the materials to be fully stirred and stirred. The controller can adjust the time to automatically switch forward or reverse rotation during operation, and the raw materials can be fully stirred evenly through the forward and reverse rotation of the hopper. After mixing, turn the discharge port to discharge the mixed material. The forward and reverse rotation of the stirring process greatly improves the stirring effect.

3. Extra large capacity: The material barrel capacity can reach up to 70L. The production efficiency can reach 300-500kg/h. The equipment adopts a reduction motor, gear transmission, automatic mixing, and high output. The speed and inclination of the drum can be adjusted to meet the mixing needs of different materials. The whole machine is made of food grade stainless steel material, which meets hygiene standards.

Equipment features:

The octagonal mixer adopts an octagonal barrel design, effectively avoiding the disadvantage of materials not turning over and ensuring uniform mixing. The whole machine is made of food grade SUS304 stainless steel, which is hygienic, corrosion-resistant, and easy to clean. The device supports forward and reverse rotation, efficient mixing, and can be tilted for easy operation. The stirring process is gentle and can effectively protect fragile materials. At the same time, the rotating speed and inclination of the drum are adjustable, which can be widely used for the seasoning and mixing of fruits, vegetables, Pickled vegetables and other materials.

Feature:

Material: The whole machine is made of food grade SUS304 stainless steel, which meets the requirements of food hygiene and safety. There are multiple sets of stainless steel protrusions inside, effectively protecting materials from being easily broken. The equipment is sturdy, durable, corrosion-resistant, with a bright and easy to clean surface, leaving no hygiene dead corners.

Advanced mixing technology: The barrel body is designed in an octagonal shape, effectively avoiding the drawbacks of round barrel materials not turning and uneven mixing. Using a reduction motor and gear transmission, it runs smoothly. Capable of forward and reverse rotation, with forward stirring and reverse discharging; It can also automatically tilt and discharge, mix evenly and efficiently, and has good shape retention for block like materials.

Diverse specifications: The standard capacity of the material barrel is 70L, which can be customized according to needs. Meet the needs of different scale scenarios such as central kitchens, vegetable processing centers, and food factories.

Safety certification: The equipment has passed CE certification, ISO9001 quality management system, patents and other certifications, and is popular in Europe, Europe, America, Asia, Southeast Asia and other countries.

Universality and durability

Material quality: The whole machine is made of food grade SUS304 stainless steel, which meets the requirements of food hygiene and safety. The surface is bright and easy to clean, leaving no hygiene blind spots. There are multiple sets of stainless steel protrusions inside the cylinder, which can effectively protect the material from being easily broken.

Multi material compatibility: Widely applicable, can be used for mixing various forms of materials such as block, sheet, particle, and strip. It is especially suitable for the seasoning and mixing of Pickled vegetables, fruits and vegetables, salads and other foods. It has a good mixing effect on granular, powdery and paste materials, and has a good shape retention property for block materials.

Standardized design: The equipment adopts an independent shaft design, and each functional component is relatively independent. The speed and inclination of the drum can be freely adjusted to meet the process requirements of different materials. Combined with a strong reverse switch and a thickened support base, the equipment has a compact structure, easy maintenance, and simple discharge operation.

Simplify the operational process

Before starting up, check for foreign objects in the fasteners, power cords, and material bucket. After confirming that the voltage is normal, place the machine steadily. After running without load for one minute and confirming no abnormalities, stop the machine and add raw materials proportionally (not exceeding the rated capacity). Start mixing. The controller can adjust the time to automatically switch forward or reverse rotation during operation, and pull the discharge port to discharge after uniformity.

Suitable for various processing industries

Processing of pickles and condiments: It can be used to stir and mix all kinds of Pickled vegetables, pickles, salads and condiments. It can evenly mix seasonings with materials, has strong adaptability to granular, powdery, and paste materials, and can maintain the shape of block materials well.

Fruit and vegetable processing: suitable for fruit and vegetable processing factories, used for seasoning, sugar coating or mixing of fruit and vegetable chips, dried fruits and other products, and also commonly used in the mixing steps of vegetable processing.

Meat processing: can be used in meat processing factories to mix meat with starch, additives, water, etc. It is also suitable for seasoning flavored beef and other products, achieving uniform coating of seasonings.

Specialized Scenarios

Cold Salad and Instant Salad Making: Used at the fresh cut vegetable supplier or supermarket, to evenly mix washed and cut vegetables with seasoning sauce, cooking oil, etc., to make instant salad or cold salad.

Leisure and Convenience Food Processing: Used as a seasoning and mixing material for leisure foods such as nuts, crispy rice cakes, potato chips, and preserved fruits. The stirring process causes minimal damage to the materials and can quickly penetrate the seasoning into the flavor. It is also suitable for the frozen food and dehydrated fruit and vegetable industries.

Frequently Asked Questions

How to solve the problem of slow or weak operation of the mixer?

The main reason is the relaxation of the V-belt, which leads to a decrease in transmission efficiency. Check and adjust the belt tension bolt, and tighten the V-belt to a moderate level. If the belt is severely worn, it needs to be replaced in a timely manner.

What should I do if the equipment motor heats up abnormally or makes excessive noise?

The main reason is that prolonged continuous operation leads to motor overload; Or the amount of material input exceeds the rated capacity, resulting in overload operation.

Immediate shutdown is required to reduce the amount of single feeding. Check if the ventilation and heat dissipation of the motor are good, ensuring that the equipment operates at rated load.

Maintenance method:

Daily maintenance: Before starting up, check whether there are any residual materials or debris on the mixing blade and bucket wall; Check for deformation, cracks, or looseness of moving parts such as mixing blades and scrapers; Observe whether the oil level in each lubricating oil cup is normal. Run the test machine with no load and listen for a smooth running sound. Thoroughly clean the internal residual materials and wipe the outer surface of the equipment after production is completed.

Zhou Maintenance: Check and tighten all fasteners and bolts; Check the tension of the V-belt, and adjust the tension bolt if it is loose; Check if the power cord is damaged; Clean the motor heat sink to ensure good ventilation and heat dissipation. Check if the lubricating oil inside the gearbox has deteriorated or emulsified, and replace it if necessary.

Monthly maintenance: Apply lubricating grease to transmission components such as bearings, chains, and gears. It is recommended to replace the lubricating oil of the reducer after using the new machine for one month. Thoroughly inspect the operation of the motor to ensure no abnormal temperature rise or noise. Check the rack and feeding/unloading mechanism to ensure flexible and reliable operation.

Safety Reminder

Do not open the cover or reach inside the machine during operation.

If there is a jamming, power off first and then handle it.

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