Vegetable Cutter Automatic Machine

Uses: can cut cucumbers, potatoes, cabbage, onions, radishes, lotus roots, lemons and other fruits and vegetables; can slice, shred, dice and cut fruits and vegetables

Applicable scenarios: suitable for home kitchens, catering industry, food processing plants, etc., it is a multifunctional and efficient kitchen equipment

Blade optional：

Use process:

No-load test machine: place the machine on the horizontal table, and check whether the fasteners, power lines and cutterhead are installed in place. Inch the motor after connecting the power supply to confirm the rotation direction of the motor (the cutter shall rotate counterclockwise from the feeding port). If the rotation direction is wrong, exchange any two-phase live wire. Operate for 3-5 minutes under no load, monitor for abnormal sound and vibration, and feed materials after all rotating parts operate smoothly. Do not touch rotating parts with hands during test run to ensure that the protective cover is closed.

Cutting process: centrifugal cutting is adopted. The motor drives the kickoff plate to rotate at high speed. Vegetables cling to the cylinder wall under the action of centrifugal force. Different cutterheads can be selected according to the needs: the slicing cutterhead is in sheet shape, the wire cutting cutterhead is in silk shape, and the deburring cutterhead can be directly cut into header shape. The cutting size is determined by the cutter head hole diameter and the cutter slot spacing, and cannot be adjusted by the machine itself; If the specifications of headers, threads and chips need to be changed, the cutterhead of corresponding size can be customized for replacement.

Automatic discharging: the materials after cutting are directly thrown out from the discharging opening under the centrifugal force and the drive of the scraping plate. A material receiving container is placed below the discharge outlet to automatically collect the materials, and the baffle can guide the discharging direction to avoid splashing. The whole machine is of enclosed design, which supports continuous feeding and discharging, with high efficiency. Disconnect the power supply after work, disassemble the cutterhead for cleaning, pay attention to the sharp blade, and wear protective gloves during operation.

Equipment characteristics:

The table cutting machine adopts centrifugal cutting principle, without conveyor belt, compact structure and small floor space. By changing the cutterheads of different specifications, the slicing, cutting and chopping functions can be switched by one key. Fixed cutting size, flexible to meet diversified processing requirements. Easy operation, automatic centrifugal throwing and discharging after material input, high continuous operation efficiency. With enclosed design, the whole machine is safe in operation. The cutterhead can be quickly disassembled for cleaning, which is suitable for canteen, kitchen and family use.

Features:

Material: The main body of the whole machine is made of food grade stainless steel. The inner walls of the cutterhead, feeding tray and charging barrel in contact with food materials are made of stainless steel, which is corrosion resistant and free of rust and meets the food safety and hygiene standards. The cutter head is made of high hardness stainless steel cutter steel, which is heat treated, sharp and wear-resistant, and is not easy to passivate after long-term use. All fasteners and sealing elements shall be made of rust-proof materials to ensure long-term durability in wet kitchen environment and no residue after cleaning.

Advanced centrifugal cutting technology: this machine adopts the centrifugal cutting principle, the motor drives the kickoff plate to rotate at high speed, the materials cling to the cylinder wall under the action of centrifugal force, and the materials are sent to the cutterhead evenly to avoid material accumulation or extrusion damage. The cutterhead rotates in the form of a disc, the material is continuously cut into pieces, wires or headers, and the headers are directly formed without two machining operations. This technology features high efficiency, flat section, low loss, simple structure, no conveyor belt and low failure rate. The cutterhead can be customized with different aperture and spacing according to the needs, and can flexibly adapt to a variety of food materials and specifications.

Safety protection and convenience: the chopping machine is provided with safety protection: the protective cover at the feeding inlet and the limit frame at the discharging outlet must be covered during operation; Motor thermal overload protection to prevent long-time overload burning. The whole machine is of enclosed design to avoid splashing materials or hurting hands during cutting. Simple operation panel, one touch start, no complicated training. The cutterhead adopts the quick-release buckle structure, which can be dismantled and cleaned by hands. The inner wall of the charging barrel is smooth without dead corner, and the residue is easy to be cleaned. The machine body is small, occupying small table space, easy to move and store, suitable for various kitchen environments.

Safety certification: The equipment has passed the CE, ISO9001 quality management system certification and patent certification, and is popular in Europe, Europe, America, Southeast Asia and Asia.

Versatility and durability

Processing structure (core): the core processing parts are the rotary cutter head and the kickoff plate, which are installed in the closed cylinder. The cutterhead is in the shape of a disc and can be divided into a slicing cutterhead (with a bevel edge), a cutting cutterhead (with multiple sets of annular grooves) and a deburring cutterhead (with grooves intersecting to form a square grid) according to the functions. The motor drives the kickoff disc to rotate at a high speed, and the materials are closely attached to the cylinder wall under the action of centrifugal force and continuously sent to the working face of the cutter head; The cutterhead rotates with the shaft to conduct periodic cutting on materials. It is formed into sheets, wires or headers at one time. No multiple processes are required and the structure is compact and efficient.

Drive and feeding/discharging mechanism: the drive system is composed of motor, belt pulley or reducer, which transmits the power to the main shaft and drives the feeding disc and cutter head to rotate synchronously. The feed inlet is arranged on the top of the charging barrel, with a protective cover, and the materials fall naturally by gravity; The discharge opening is located at the lower part of the drum side without conveyor belt. Under the centrifugal force and the scraper plate, the cut materials are thrown out directly through the discharge opening and fall into the lower container. The material flow in the whole process is continuous, the discharging speed is controlled by the rotating speed, and the feeding and discharging are smooth without blocking.

Modularization design: the whole machine adopts the concept of modularization, and the cutterhead, pull plate, cover plate of feeding port and baffle plate of discharging port can be dismantled independently. Users can switch among slicing, cutting and chopping functions only by changing the cutterhead; Different sizes can be quickly replaced with customized cutterheads without adjusting the structure of the whole machine. Each module is connected by quick buckle and locating pin, which is easy to disassemble and clean. Only damaged parts need to be replaced during maintenance, which reduces maintenance cost. Meanwhile, it is convenient for upgrading and expansion in the later period and adapts to diversified processing requirements.

Simplified operation and processing

The small cutting machine is extremely easy to operate: after the power is turned on, the cleaned vegetables can be put into the feeding port, and the machine can automatically complete centrifugal cutting and throwing discharging without manual intervention. The function switch only needs to replace the cutterhead - slice, cut and cut one-key conversion. The cutterhead adopts quick-release buckle, which can be replaced by hand without tools. The cutting size is fixed but customizable without repeated debugging before use. The whole machine is equipped with one touch start/stop, which is safe and relaxing. Place the container under the discharge port to collect continuously. Dismantle the cutterhead for washing after processing. The whole process is easy and efficient, and the inexperienced operator can start quickly.

Applicable to various processing industries

Catering kitchen: It is used to quickly process various vegetables, cut potatoes, radish, cucumbers, etc. into uniform slices, silk and headers, and meet the demands of various kinds of dishes such as wok, cold mix and soup stewing. The centrifugal cutting efficiency is high, the discharging directly falls into the basin, saving the manual cutting time, and the feeding speed can be increased in the peak period. Quick change of cutterhead, convenient switching of different types of food, easy cleaning of stainless steel material, meeting food hygiene standards.

Food processing plant: before making pickled vegetables, frozen vegetables or dehydrated vegetables, the raw materials shall be cut into pieces or cut into slices. The machine is formed in one time by cutting, without cutting and then cross cutting, and the efficiency is higher than the traditional method. The cutterhead can be customized according to the size of raw materials (such as radish and sweet potato) to ensure uniform particles and facilitate the subsequent pickling or freeze drying process. The complete machine is easy to disassemble and clean, convenient for switching between different products, avoid cross contamination, and suitable for small batch and multiple varieties of production.

Catering center/hot pot shop: the restaurant needs to process a large number of potatoes, lotus pieces, radish pieces, etc., and the even thickness affects the boiling taste. The machine can replace the slicing cutter, quickly cut out regular slices, discharge materials directly into the basin, cut at any time, high freshness. The header can be used to make such condiments as garlic and ginger. The machine occupies a small area and can be placed in the back kitchen corner. It is easy to operate. The attendant can also start quickly. Sufficient machines are prepared at one time before peak hours, greatly reducing the manual cutting time.

Installation and commissioning

Check whether all parts of the machine are in good condition after unpacking, and place the machine on a dry and horizontal platform to ensure that four feet are on the ground without shaking. Select the corresponding cutter head (slice/thread/header) according to the processing requirements, clamp the cutter head into the main shaft and lock it with the quick-release buckle, and confirm that the clearance between the feeding disc and the cutter head is normal and the rotation is flexible. Connect the power line to the socket meeting the rated voltage. Check that the protective cover at the feed inlet opens and closes smoothly, the baffle at the discharge outlet is adjusted to a proper angle, and each fastening screw is tightened to prevent looseness during operation.

Connect the power supply, operate for 3-5 minutes under no load, and observe the rotation direction of the motor - rotate counterclockwise from the feed inlet, and change any two-phase live wire in case of reverse rotation. Listen carefully for abnormal noise or violent vibration, and shut down immediately for inspection if any. Put in a small amount of vegetables for trial cutting after turning normally, and observe whether the pieces, silk and headers cut are uniform and whether the size meets the expectation. If the cutting surface is rough or the dimension deviates, shut down the machine to check whether the cutter head is installed in place and whether the cutting edge is sharp. Continuous feeding can be carried out after the trial cutting is satisfactory, and the power supply shall be cut off after the work is completed.

Frequently Asked Questions

How to solve the problem of violent vibration or abnormal sound during the operation of small-sized chopping machine?

There are foreign matters on the cutterhead or the kickoff plate; Bearing oil shortage and damage; The whole machine is not stably placed. Shut down the machine immediately to cut off the power, and check and remove the hard objects (such as stones) in the gap between the cutter head and the material cylinder. Contact the manufacturer for replacement if the bearing is damaged. The foundation screws shall be adjusted to make the four feet touch the ground, and all fasteners shall be tightened.

How to solve the problem that the cutter head of the chopping machine is difficult to disassemble or stuck?

It may be caused by the following reasons: 1. After long-term use, the residue dries up and sticks to the lock latch; 2. During installation, the locating pin is not aligned and forced to be tightened. It is forbidden to beat with brute force. Hot water can be used to wash the residue at the lock latch and then rotate and disassemble it with bare hands. If it is stuck due to mis-assembly deformation, it shall be handled by professional maintenance personnel. Clean the cutterhead timely after daily use and apply edible oil for rust prevention.

Mode of maintenance:

Daily maintenance: after the work of each shift, disconnect the power supply and disassemble and clean the cutterhead after it is completely stopped. Flush the charging barrel, cutterhead, dial and outlet with clean water to remove the residue; Use a banister brush to clean the slot gap. Do not scratch the blade with metal hard objects. Dry the cutterhead naturally after cleaning, and apply a small amount of edible oil on the cutterhead surface for rust prevention. Check whether the safety switch of the protective cover is sensitive and whether the fastening screws are loose. The work can be stopped after the test run is confirmed to be free of abnormal sound, and the surface of the complete machine shall be kept clean and dry.

Regular maintenance: check the lubricating oil level of the belt or reducer every week, and add food grade lubricating oil if necessary; Check whether the main shaft bearing has clearance or abnormal sound, and add high temperature resistant grease every 3 months. Monthly check the power line and plug for aging and damage, and the wiring terminal for looseness. Regularly check the sharpness of the cutting edge of the cutterhead, and replace or polish it in time after passivation. When not used for a long time, the cutterhead shall be dismantled and stored separately, and the whole machine shall be covered for dust prevention.

Safety reminder

Do not open the cover or reach into the machine while it is operating.

In case of material jam, cut off the power first and then handle it.

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